Insta-Fusion 111 - For ALL STEELS

INSTA-FUSION 111 is an Ultra High tensile strength all-position welding rod for welding all steels without cracking. It can weld through grease, rust, oil etc. It can join even unknown and dissimilar steels. The tensile strength offered surpasses all known performance standards. It has high elongation and high resistance to cracking. It exceeds international specifications. Conforms to  AWS, DIN and BS standards.

It welds over 1200 steels including the commonly known steels below:

Benefits: 

1. No Guesswork. One rod welds All steels.
2. Extremely high tensile strength & elongation offering Zero-failure welds.
3. No large inventory.
4. No need to clean the job.
5. Welds pass over pass without removing slag between passes.
6. Excellent cushion layer for hard facing applications.
7. Extra long shelf life.
8. Ultra-low heat input in the base metal. No heat fatigue in the job.
9. Automatic work hardening. 
10. Can be machined with all procedures.

Availability: Units of 5 Kg in sizes 5, 4, 3.2, 2.5 and 1.6 mm. Also available in TIG wire.

Insta-Fusion 112 - ALL PURPOSE STEEL WELDING

Insta-Fusion 112 is also a high strength, high reliability welding rod for joining most steels with good elongation. Needs little or no weld preparation. It is excellent for all round use in steel maintenance welding jobs. It meets all international specifications like AWS, DIN & BS. It offers great benefits as under.

Benefits:

1. It joins most steels encountered in an industry.
2. It offers low heat input while welding.
3. The joints are crack free and with zero porousity.
4. High strength and reliability.
5. Welds in all positions including overhead welding.
6. It has high impact load strength and has good elongation.
7. It can join all steels and also unknown steels.
8. Offers long shelf life.
9. No guesswork and confusion as this will weld most steels effectively.
10. Easily machinable.

Availability: Units of 5 Kg in sizes 5, 4, 3.2, 2.5 and 1.6 mm. Also available in TIG wire.

Insta-Fusion 777 - Premium Cast Iron welding

Universal High tensile strength, crack resistant, Low heat input welding rod for all Cast Irons. Also joins Cast Iron to Steels. It can weld Grey Iron, meehanite, malleable C.I, Nodular C.I, Spheroidal C.I, and dissimilar CI combinations. Preheat not necessary. It meets all international specifications like AWS, DIN & BS. It offers high reliability in weld repairs:

Benefits:

1. High Tensile and Yield strength.

2. High elongation reducing the need to preheat the job before welding.

3. Low heat input helps crack resistance.

4. Spray transfer technology helps in controlled weld penetration.

5. Prevents heat build up locally as very short arc is possible.

6. It can weld in all positions including overhead and vertical up position welding.

7. Slag removal between passes is not essential.

8. Joins All Cast Irons to all steels also.

9. Reduces inventory as it does the work of many other rods.

10. Easily machinable. Work hardens.

Availability: Units of 5 Kg in sizes 5, 4, 3.2 and 2.5mm. Also available in TIG wire.

Insta-Fusion 778

Superior Cast iron welding rod for joining all grades of Cast Irons. It also joins CI to Steel. It offers most benefits of Insta-Fusion 777. It is an economical option for welding all Cast Irons with ease. Reduces inventory and offers highly reliable welds with low heat input.

Availability: Units of 5 Kg in sizes 5, 4, 3.2 and 2.5 mm. Also available in TIG wire.

Insta-Fusion Aqua Weld

A new generation welding rod that welds reliably inside water and wet conditions. It welds all mild and medium steel surfaces. It also welds thin cross-sections without burn through. Extremely Low Heat input.

Benefits:

1.Welds leaking pipes and vessels. Can weld in wet and highly contaminated surfaces.

2. No need to drain water from the pipes.

3. Welds thin sections without burn through.

4. It can weld even zinc coated sheets and pipes without damaging the coating.

5. It can wel pass over pass without removing slag between passes.

6. It joins dissimilar mild and medium carbon steels.

7. The weld offers high tensile strength.

8. Beneficial for leaking pipes, casings, housings and vessels made of steel. 

Availability: Units of 5 Kg in sizes 4, 3.2 and 2.5 mm.

Insta-Fusion 555 - Aluminium welding

Special purpose welding rod for joining all Aluminiums including alloyed, casted and sheet aluminiums.

Benefits:

1. Special coating chemistry prevents flux damage due to moisture.

2. Easy slag removal.

3. High tensile strength.

4. Dual use as welding electrode as well as Gas welding with the same product.

5. Versatile product for all round Aluminium welding.

6. Excellent arc stability even in low amperages.

Availability: Units of 5 Kg in sizes 4, 3.2 and 2.5 and 1.6 mm 

Insta-Fusion Cut 100 - Gouging, chamfering, cutting and piercing all metals

An all round cutting, gouging, piercing rod for all metals without overheating of base metal. It has a strong jet action at the tip of the electrode that instantly throws out the molten metal. 

Benefits:

1. Multifunctional cut road that can gouge out metals, pierce metal and makes you grooves.

2. It can cut the softest to hardest metals with equal ease including Aluminum and Stainless Steel.

3. Highly recommended for gouging Cast Irons where grinding is not recommended.

4. It does not heat up the base metal during the process of cutting or gouging.

5. The removed metal leaves a sharp U-shaped groove for welding.

Availability: Units of 5 Kg in sizes 5, 4 and 3.2 mm

Insta-Fusion 999 For Nickel and it's alloys

Specialised welding rod for joining Super metals such as Nickel, Dura Nickel, Nichrome, Inconel, Monel, hastalloys, Steels, Incolloy etc.

Benefits:

1. Can withstand very high heat applications. Handles Sigma phase effectively.

2. Excellent corrosion resistance.

3. The deposits are resistant to Pitting, cavitation and erosion.

4. It has high a high creep, rupture and fatigue resistance.

5. It has extremely low carbon content and does not form Titanium Carbide. 

6. Easily machinable by conventional tools.

7. Excellent resistance to Chlorine Ion Stress corrosion cracking.

8. High Tensile strength and other physical properties.

Availability: Units of 5 Kg in sizes 4, 3.2, 2.5 and 1.6 mm

INSTA-FUSION 333 - For Copper and it's Alloys

INSTA-FUSION 333 is a versatile weld alloy that can weld Copper, Gun metal, Brass, Bronze and all these combinations to steels. It offers everlasting joints in variety of combinations.

Benefits: 

1. High Tensile strength with good elongation ensures successful joints.

2. No need to stock electrodes for all copper alloys. This one product can join all copper alloys.

3. Insta-Fusion 333 can be used as a welding rod as well as a flux coated gas alloy thus offering a dual role.

4. It has low heat input quality through our unique spray transfer technology. 

5. No guesswork as this one product welds all copper alloys. Even it can weld them to steel.

Availability: Units of 5 Kg in sizes 4, 3.2 and 2.5 mm