Converting Gland based pumps into zero-leak

Gland based pumps have to allow a certain amount of leakage to operate efficiently. If that leakage is stopped the glands will burn and spoil the entire installation. Insta products technicians can convert any gland pump into zero leak. We have a unique system of stuffing the stuffing box with a self lubricating sealing agent that occupies the entire contour of the stuffing box. It will even compensate for the pitting inside and the shaft sleeve being worn or under size. We undertake pumps rate contract and provide zero leak assurance all round the year.

To source out the work to us, Call us at our helpline number.

TECHNICAL TRAINING

We undertake comprehensive technical training for the new employees and managers of any industry. We share our 18 years of expertise in the field of Maintenance welding, Pump gland packing installation, mechanical engineering jobs, achieving zero leak results, smart ways of troubleshooting, judging lubrication needs and implementing rust prevention programme in the industry.

Enroll with us for on-site and off-site technical programme. Minimum attendance should be 10 people and for atleast two hours. Call us now for more details. 

DUST CONTROL, PAINT QUALITY IN AUTOMOTIVE PAINT SHOPS

Paint Shops, in all automotive companies, play a key role in the ultimate customer perception. Painting quality has become highly competitive art now. When all is well people get used to a certain way of life and sometime become complacent until something actually goes wrong with paint quality when rejection rates go up astronomically. We can offer consultancy services for many common paint shop quality problems such as Mottling, Cratering, Poor opacity, Dry spray, Pin-holes, Sagging, Blistering, Cissing, Orange peeling etc. Many problems are simply connected with presence of dust in the paint booths and ovens. The brownian movement of the particles offers mysterious problems. The over spray alone creates many quality issues. We have years of precious experience in the plants. 

We offer inspection, report making, suggestion, training and implementation of the improved procedures. We also offer turn-key cleaning jobs to the paint shop industry. 

QUALITY Consultancy and Training

Mr. Dinesh Kumar is a 6 Sigma Black Belt, Mechanical Engineer and a qualified lead auditor for IATF16949:2016 & ISO/TS16949:2009. He is a trainer for IATF:16949:2016 and internal audits. He brings with him rich 28+ years of industry experience of which 11 years has been in Design of products related to automotive engines.

He has made significant contributions in the field of design and quality while working on projects involving multinational professionals in multiple plant facilities all over the world. Japan, Thailand, Korea, UK, Italy, Poland and China to name a few.  He has been Head of Corporate Quality for last 15 years in 3 Automotive MNC’s having worked with all major global and local automotive OEMs 

SERVICES OFFERED:

1. Establishing world class standards for Business Processes.
2. Establishing world class work culture in plants and labs.
3. Training all levels in an organization in global best practices for Quality Management.
4. Training beginners and experienced quality professionals in Core Quality tools like APQP, FMEA, MSA, SPC,  PPAP and others like PFD, VAVE, Control Plans, 5S, Poka Yoke, Kaizen, Problem Solving, G8D, BOS etc.
5. Helping Organizations in migrating from IS/TS 16949:2009 to IATF16949:2016 or fresh certification.
6. Prepare and pass customer specific audits from OEM’s like Ford, GM, Renault Nissan, MSIL, Tata, M&M, VW, Continental, Bosch, Faurecia, VDA 6.3, Audi, BMW, JCB,VECV etc.
7. Can support in preparation of special process audits like CQI-9,11,12, 23 etc.

Specific programs:

Launching New Technologies

This is a B2B service where in we bring to the industry newly devleoped or still developing technologies. We help arrange launching of newer tehniques and developing concept sales. We customise it to suit the industry needs and make it quantifiable and results oriented. The techniques that haven't still found a market suddenly find a channel to reach it's true markets. If the USPs are strong our business and technical partners develop the tehcnology to it's full potential. The services are offered for a consultation fee or marketing rights or both. Our channel partners are exposed to full market access in top of the line companies countrywide.